Rubber Mold Compounds & Plastics

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Nicholas J
Sarra
Distributor (518-373-2843)
142 Oak Brook Commons
Clifton Park, NY 12065
www.rubbermoldcompounds.com
Email: Contact Us
MATERIALS & PROCESS
ENGINEERING CONSULTANTS
Increase your in-house capabilities by contracting for Materials and Process Engineering Service with a specialist who provides:
- Production line troubleshooting aimed at analyzing the problem, identifying and eliminating the cause.
- A high level of competence in plastics technology, adhesive bonding, encapsulating, coating, molding, printed circuit board processing.
- Writing of Materials and Process specifications.
- In Plant seminars to train special process personnel. (All soldering methods included.)
- Creativity, ability, and specialized experience.
Every industry relies on applications
that use our products on a daily basis. Distributor Nick Sarra is an expert
in the following areas which require these products for everyday use. Please
contact Nick at the phone number below with any questions on your own ideas
or projects. We will consult with you to decide the best solutions for the
best results.
| Basic Areas of Expertise
adhesive application
adhesive application process
adhesive formulation
anti-adhesive
aqueous adhesive
blow molding
compression molding
conductive polymer selection
electronics manufacturing
high-temperature rubber
metal replacement material
molded-case circuit breaker
plastic forming
plastic molding
plastic tube sealing
plastics industry
rubber processing
rubber product
sealant selection
slush molding
thermoforming |
Secondary Areas of Expertise
adhesive application machine
adhesive applicator equipment
adhesive cement
adhesive curing
adhesive dispensing equipment
adhesive failure
adhesive material film
adhesive primer
anisotropic adhesive
autoclavable plastic material selection
biodegradable plastic
electronic circuit
fiber-reinforced adhesive
infrared heater
injection compression molding
injection molding
interconnection technology
interconnection wiring
material curing
material substitution process
medical polymer molding
medical polymer selection
plastic injection molding
plastics safety
polymer sheet forming
printed circuit board manufacturing
rubber chemistry
rubber compounding
rubber formulation
rubber injection molding
rubber molding
rubber product manufacturing
silver adhesive
thermoplastic material selection |
Services available to the Manufacturing and Engineering Departments:
- Aid in production assembly problems related to Processes, materials and application equipment.
- Select and evaluate materials to meet Design and
Service requirements.
- Develop, plan and perform testing of materials.
- Develop Specials Processes and prepare the
Material and Process Specifications.
- Assist in standardizing the use of materials.
- Aid Inspection Department and Quality Assurance personnel.
- Produce prototype parts or molds.
- Instruct personnel to use materials, application equipment and holding fixtures for manufacturing processes.
- Corrosion studies (analysis and non destructive removal).
Materials and processes Includes:
CIRCUIT BOARDS: Conformal coating, component bonding, mechanical and chemical salvaging of boards and components.
THERMOSET PLASTICS such as EPOXY CASTING AND LAMINATING COMPOUNDS, ADHESIVES, COATINGS, and RESINS as used to make parts and molds; for joining and fastening in lieu of using hardware; potting and encapsulating, automated molding.
SYNTHETIC and NATURAL RUBBER: SEALANTS, CASTING COMPOUNDS. ADHESIVES and COATING such as SILICONE, POLYSULPHIDE, URETHANE, NITRILE, NEOPRENE.
FOAMS: (castable and Sheet Stocks). Polyurethane, silicone, epoxy for applications described above and including Packaging.
THERMOPLASTICS: Sheet stock, adhesives, foam and coatings. Such as: (Vinyl) PVC. PVA, Acrylics, ABS, Cellulosics, acetate, polyolefins, polycarbonates as used in : thermoforming, injection and compression molding, adhesive bonding and coating.
SOLDERING MATERIALS : Fluxes, Bar and Cored Solder, Cleaning Solvents & Deoxidizers, Automatic Soldering Equipment, Masking Compounds, Circuit Board Coatings.
CHEMICALS: Cleaning solvents, strippers & Decapsulants, Plating Solutions & Metal finishing coatings.
POLLUTION CONTROLS: Complete Studies of in House Processes which contribute to Water and Air Pollution. Recommendations and & Plans submitted to Environmental Control Agencies for Issuance of Permits needed.

JOHN
J. MORENA, ACE INC. & ASSOCIATES
TECHNOLOGY
 | Business Development |
 | Master Molder |
 | Technology Transfer & Training |
 | Pattern, Mold, Tool and Part Development and
Manufacturing |
APPLICATIONS
 | Mold & Tool Composites Design & Manufacturing
(Thermoset & Thermoplastics) |
 | Automotive, Bus and Truck Design & Manufacturing |
 | Civil Engineering, Infrastructure & Architectural
Restoration Projects |
 | Boat Building, Shipbuilding & Waterfront Construction |
 | Medical Industry (Bio-compatible Materials) |
 | Mass Transportation Including Rail, Maglev, Other |
 | Aircraft & Aerospace Industries (EXAMPLE) NASA, JSC,X38 SPACE PROGRAM |
 | Display & Mannequin Industry |
 | Electronics Industry Materials & Processes |
 | Materials and Processes for Marine Construction (see
www.a-ply.com) |
Mr. Morena is President and Technology Director for the American
Composite Education (ACE Inc. & Associates), a composites, materials
and processes consulting firm and training organization specializing in
materials, composites technology, and business development. Mr Morena is revered
as a pioneer of innovative moldmaking methods; so described in an article
appearing on the Moldmaking Techology Online web site.
Click
here to read the article.
John J. Morena, is the author of the texts Advanced
Composite Mold Making, which is
sponsored by the Society of Plastics Engineers, and The Advanced
Composites World Reference Dictionary for Krieger Publishing Company.He
was selected for Marquis 55th edition of Who's Who in America,
Who's Who in Finance and Industry, and Who's Who in The
World. Mr. Morena is knowledgeable in
state-of-the-art, cost-effective molding of composite materials and the use
of preforms for various vacuum assisted molding techniques such as: RLI
(Resin Liquid Infusion); RFI (Resin Film Infusion [a technology described in
his book]); VARTM (Vacuum Assisted Resin Transfer Molding); CRTM (Continuous
Resin Transfer Molding [also used in the continuous pultrusion process]);
RARTM (Rubber Assisted Resin Transfer Molding [thermal expansion of trapped
rubber within the closed injection mold cavity]); UVRTM (Ultraviolet energy
cured Resin Transfer Molding); SCRIMP (Seeman Composites Company Resin
Injection Molding Process [a patented and licensable resin injection molding
process]); ARTM (Advanced Resin Transfer Molding [used in the manufacture of
advanced composite jet aircraft components and structures]); VIP (Vacuum
Infusion Process), and VIMP (Variable Infusion Molding Process).
As a member of the
Guideline and
Intota Top Consultant Network, Mr. Morena can provide corporate and
government consulting and may serve as a technical consultant, product
design consultant, or litigation consultant, in addition to providing other
professional consulting services in areas involving composites, materials
and processes for multi-industry applications. He is an expert witness for
insurance companies in the U.S. and an international advisor to various
research organizations and industries within the European Community. |
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